塑料激光焊接機使用時應注意哪些問題?
塑料激光焊接機是車燈焊接業的一支潛力股,熱板焊接是塑料焊接行業發起較早而且手法簡單的焊接方式,但是隨著社會的發展,由於無法滿足現在的市場需求而將漸漸被淘汰,而塑料激光焊接機的de出chu現xian開kai始shi備bei受shou各ge大da公gong司si的de關guan注zhu。激ji光guang焊han接jie的de可ke行xing性xing與yu材cai料liao自zi身shen的de光guang學xue性xing質zhi關guan係xi密mi切qie。在zai實shi現xian激ji光guang焊han接jie工gong藝yi,獲huo得de質zhi量liang高gao的de產chan品pin時shi,我wo們men還hai需xu要yao注zhu意yi哪na些xie問wen題ti呢ne?
材料角度,我們還需要注意的是:
1.激ji光guang焊han接jie同tong樣yang受shou到dao兩liang種zhong聚ju合he物wu相xiang容rong性xing及ji熔rong融rong溫wen度du差cha異yi的de影ying響xiang,兩liang者zhe相xiang容rong性xing越yue好hao或huo熔rong融rong溫wen度du越yue接jie近jin,越yue容rong易yi進jin行xing激ji光guang焊han接jie工gong藝yi,並bing獲huo得de更geng高gao質zhi量liang的de焊han接jie強qiang度du。
2.當(dang)吸(xi)收(shou)層(ceng)聚(ju)合(he)物(wu)將(jiang)激(ji)光(guang)能(neng)量(liang)轉(zhuan)化(hua)為(wei)熱(re)能(neng)發(fa)生(sheng)熔(rong)融(rong)時(shi),體(ti)積(ji)會(hui)發(fa)生(sheng)膨(peng)脹(zhang),因(yin)此(ci)需(xu)要(yao)在(zai)上(shang)下(xia)兩(liang)層(ceng)件(jian)通(tong)過(guo)夾(jia)具(ju)施(shi)加(jia)相(xiang)對(dui)的(de)夾(jia)持(chi)力(li)以(yi)避(bi)免(mian)焊(han)接(jie)界(jie)麵(mian)因(yin)膨(peng)脹(zhang)變(bian)形(xing)。不(bu)僅(jin)如(ru)此(ci),夾(jia)持(chi)力(li)同(tong)時(shi)確(que)保(bao)熱(re)能(neng)在(zai)兩(liang)層(ceng)間(jian)進(jin)行(xing)良(liang)好(hao)的(de)傳(chuan)導(dao),保(bao)證(zheng)兩(liang)種(zhong)聚(ju)合(he)物(wu)能(neng)夠(gou)同(tong)時(shi)熔(rong)融(rong)從(cong)而(er)獲(huo)得(de)更(geng)高(gao)的(de)焊(han)接(jie)強(qiang)度(du)。
lingwai,zaijiguanghanjiegongyidexuanzeshang,jiguangqigonglvguogaohuohanjieshijianguochangrongyizaochengcailiaorongrongguodudaozhijiangjie,weidadaolixiangdehanjiezhiliangyinggaixuanzeheshidejiguanggonglv、掃描速度及焊接時間.與(yu)傳(chuan)統(tong)塑(su)料(liao)焊(han)接(jie)工(gong)藝(yi)不(bu)同(tong),激(ji)光(guang)焊(han)接(jie)利(li)用(yong)激(ji)光(guang)輻(fu)射(she)能(neng)量(liang)對(dui)兩(liang)種(zhong)聚(ju)合(he)物(wu)進(jin)行(xing)焊(han)接(jie),不(bu)僅(jin)在(zai)聚(ju)合(he)物(wu)選(xuan)擇(ze)上(shang)具(ju)有(you)廣(guang)泛(fan)的(de)適(shi)用(yong)性(xing),更(geng)具(ju)備(bei)焊(han)縫(feng)美(mei)觀(guan)、焊接靈活、焊接強度高的特點。同時,塑料激光焊接針對材料特性提出了特殊要求——激光的選擇性吸收與透過。為獲得滿意的製件,不僅需要對焊接工藝參數進行調整,合適材料的選擇至關重要!
激光焊接的焊縫光滑、焊接靈活、強度高、焊接速度快等優勢,已成為車燈焊接中的潛力股,隨sui著zhe激ji光guang技ji術shu的de發fa展zhan,設she備bei成cheng本ben的de下xia降jiang,激ji光guang焊han接jie正zheng在zai成cheng為wei車che燈deng焊han接jie的de主zhu流liu工gong藝yi。激ji光guang焊han接jie是shi利li用yong能neng量liang高gao的de激ji光guang束shu作zuo為wei熱re源yuan的de一yi種zhong焊han接jie方fang法fa,即ji激ji光guang輻fu射she加jia熱re工gong件jian表biao麵mian,表biao麵mian熱re量liang通tong過guo熱re傳chuan導dao向xiang內nei部bu擴kuo散san,使shi工gong件jian熔rong化hua,形xing成cheng特te定ding的de熔rong池chi。因yin此ci,激ji光guang光guang束shu的de能neng量liang需xu要yao被bei塑su料liao吸xi收shou,才cai能neng達da到dao良liang好hao焊han接jie效xiao果guo。
所(suo)以(yi),塑(su)料(liao)在(zai)近(jin)紅(hong)外(wai)區(qu)需(xu)要(yao)具(ju)備(bei)特(te)殊(shu)光(guang)學(xue)性(xing)能(neng)才(cai)適(shi)用(yong)於(yu)激(ji)光(guang)焊(han)接(jie)工(gong)藝(yi),上(shang)層(ceng)透(tou)過(guo)層(ceng)需(xu)要(yao)保(bao)證(zheng)透(tou)過(guo)近(jin)紅(hong)外(wai)激(ji)光(guang),而(er)下(xia)層(ceng)吸(xi)收(shou)層(ceng)則(ze)要(yao)保(bao)證(zheng)吸(xi)收(shou)近(jin)紅(hong)外(wai)光(guang)。那(na)麼(me),塑(su)料(liao)本(ben)身(shen)的(de)光(guang)學(xue)性(xing)能(neng)是(shi)怎(zen)樣(yang)的(de)呢(ne)?從聚合物形態來說,非晶型聚合物僅吸收少量的入射光,可以獲得很高的穿透深度。
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